Custom Packaging Design

TO ATTRACT YOUR IDEAL CUSTOMERS

Terms
Paperboard is made of cartonboard, which is also commonly referred to as chip board or solid board.

Cartonboard Makeup
Cartonboard is the raw material used in paperboard carton production. Even though all cartonboard is manufactured from renewable resources there are five distinct grades:

  1. Solid bleached sulfate board
  2. Solid unbleached sulfate board
  3. Clay coated newsback
  4. White lined chipboard

All chipboard grades are manufactured using a multi-ply construction and the differences in what is used to make each individual layer is what makes the differences between the five grades. Some use 100% pulp as the raw material and some use 100% recovered fiber and some use a combination of both.

  • Solid Bleached Sulfate Board (SBB/SBS/GZ) -Made from pure bleached chemical pulp.
  • Solid Unbleached Sulfate Board (SUB/SUS) – Made from pure unbleached chemical pulp.
  • Clay Coated Newsback (CCNB) – Made from recycled paperstock.
  • Folding Boxboard (FBB/GC/UC) – Made from layers of mechanical pulp layered between chemical pulp.
  • White Lined Chipboard (WLC/GD/GT/UD) – Made from recovered fibers.

Cartonboard Properties

  • Weight – The weight of the cartonboard in grams.
  • Thickness – The distance between the two surfaces of the cartonboard sheet.
  • Density – How compact the cartonboard is (kg/m3).
  • Bulk – How bulky the cartonboard is (m3/kg).
  • Machine Direction – Pulp fibers are aligned parallel to the direction in which the cartonboard web is moving. This means the cartonboard is stiffer and stronger in that direction. Therefore, the machine direction is at right angles to the width of the web.
  • Stiffness – This is one of the most important properties of cartonboard. Throughout the entire life span of a package (from shipping to store shelf to consumer) the demand for stiffness occurs. If a cartonboard does not provide the adequate stiffness it is not going to provide its primary function of protecting the contents of the package.
  • Compression Strength – Compression strength is how strong the bottom package is when stacking cartons on top of each other. To avoid the stacked cartons from collapsing good compression strength is needed.
  • Tear Strength – This is the amount of force needed to tear a cartonboard open along an existing incision.
  • Surface Strength – This is a cartonboards ability to tolerate forces on its surface.
  • Surface Smoothness – How smooth the cartonboards surface is.
  • Dimensional Stability: How resistant is the cartonboard due to dimensional changes in properties such as moisture content.
  • Flatness – The carton boards ability to remain flat.
  • Whiteness – How white the cartonboard looks to the eye.
  • Brightness – The “brightness” of cartonboard is used in two different contexts.
    1. How intense the colors (how light or dark an image is) are in image reproduction.
    2. The percentage of light that is reflected from the cartonboard surface at a wavelength of 457nm.
  • Gloss – The more light reflected by the cartonboard, the higher the gloss. You can manipulate gloss by using various varnishing methods.
  • Opacity – The measurement of the capacity of cartonboard to hide what lies behind it. A high percentage corresponds to a cartonboard sheet with low transparency (high opacity).

Printing Methods
Offset printing is the most common form of printing cartonboard.  In this method the cartonboard sheets are sheet-fed offset.  Offset is referred to as an “indirect” printing method.  The ink is not transferred to the cartonboard sheet from the printing plate.  The printing cylinder sets off the printing ink onto a rubber-covered blanket cylinder, which transfers the ink/printing image to the cartonboard sheet.

Below are just a few of the options available to our customers. Our team specializes in creating customized packaging tailored to your business goals.

Hanger

Walker Lock Tray

Sleeve

Custom Packaging Design

TO ATTRACT YOUR IDEAL CUSTOMERS

Terms
Paperboard is made of cartonboard, which is also commonly referred to as chip board or solid board.

Cartonboard Makeup
Cartonboard is the raw material used in paperboard carton production. Even though all cartonboard is manufactured from renewable resources there are five distinct grades:

  1. Solid bleached sulfate board
  2. Solid unbleached sulfate board
  3. Clay coated newsback
  4. White lined chipboard

All chipboard grades are manufactured using a multi-ply construction and the differences in what is used to make each individual layer is what makes the differences between the five grades. Some use 100% pulp as the raw material and some use 100% recovered fiber and some use a combination of both.

  • Solid Bleached Sulfate Board (SBB/SBS/GZ) -Made from pure bleached chemical pulp.
  • Solid Unbleached Sulfate Board (SUB/SUS) – Made from pure unbleached chemical pulp.
  • Clay Coated Newsback (CCNB) – Made from recycled paperstock.
  • Folding Boxboard (FBB/GC/UC) – Made from layers of mechanical pulp layered between chemical pulp.
  • White Lined Chipboard (WLC/GD/GT/UD) – Made from recovered fibers.

Cartonboard Properties

  • Weight – The weight of the cartonboard in grams.
  • Thickness – The distance between the two surfaces of the cartonboard sheet.
  • Density – How compact the cartonboard is (kg/m3).
  • Bulk – How bulky the cartonboard is (m3/kg).
  • Machine Direction – Pulp fibers are aligned parallel to the direction in which the cartonboard web is moving. This means the cartonboard is stiffer and stronger in that direction. Therefore, the machine direction is at right angles to the width of the web.
  • Stiffness – This is one of the most important properties of cartonboard. Throughout the entire life span of a package (from shipping to store shelf to consumer) the demand for stiffness occurs. If a cartonboard does not provide the adequate stiffness it is not going to provide its primary function of protecting the contents of the package.
  • Compression Strength – Compression strength is how strong the bottom package is when stacking cartons on top of each other. To avoid the stacked cartons from collapsing good compression strength is needed.
  • Tear Strength – This is the amount of force needed to tear a cartonboard open along an existing incision.
  • Surface Strength – This is a cartonboards ability to tolerate forces on its surface.
  • Surface Smoothness – How smooth the cartonboards surface is.
  • Dimensional Stability: How resistant is the cartonboard due to dimensional changes in properties such as moisture content.
  • Flatness – The carton boards ability to remain flat.
  • Whiteness – How white the cartonboard looks to the eye.
  • Brightness – The “brightness” of cartonboard is used in two different contexts.
    1. How intense the colors (how light or dark an image is) are in image reproduction.
    2. The percentage of light that is reflected from the cartonboard surface at a wavelength of 457nm.
  • Gloss – The more light reflected by the cartonboard, the higher the gloss. You can manipulate gloss by using various varnishing methods.
  • Opacity – The measurement of the capacity of cartonboard to hide what lies behind it. A high percentage corresponds to a cartonboard sheet with low transparency (high opacity).

Printing Methods
Offset printing is the most common form of printing cartonboard.  In this method the cartonboard sheets are sheet-fed offset.  Offset is referred to as an “indirect” printing method.  The ink is not transferred to the cartonboard sheet from the printing plate.  The printing cylinder sets off the printing ink onto a rubber-covered blanket cylinder, which transfers the ink/printing image to the cartonboard sheet.

Below are just a few of the options available to our customers. Our team specializes in creating customized packaging tailored to your business goals.

Hanger

Walker Lock Tray

Sleeve

Our Services

Let’s Get Started

request a quote

FAQs

DO YOU SUPPLY BOXES FOR SHIPPING OR MOVING?

No, we do not. Those are made of corrugated material and we print and manufacture specifically paperboard. Think cereal boxes!

WHAT ARE YOUR MINIMUM AND MAXIMUM ORDER QUANTITIES?

Loaded question! Normally we quote a minimum quantity of 300; anything lower is not cost efficient for either party. If you need a smaller quantity, we can discuss sample options. As for maximum orders, there’s not an exact number established. If the price is right, we will run it!

DO YOU HAVE PLAIN STOCKED BOXES IN SPECIFIC SIZES?

All our designs are completely customized to fit your needs. Our team is excited for the opportunity to assist you!

CAN YOU DESIGN MY ART?

We do not provide graphic design work in house; rather, we can work closely with your design team to bring your vision to life! Our prepress and packaging design team can make small adjustments to existing artwork, but do not create new artwork designs.

HOW MANY COLORS CAN MY ARTWORK DESIGN INCLUDE?

We print anywhere from one color to full color jobs.

Connect with Our Team

get in touch

PHONE

507.388.7999

EMAIL

sales@mankatopackaging.com

BUSINESS HOURS

Mon-Thu 7:30am-4:30pm CST

Fri 7:30am-12:00pm CST